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Engineering & Manufacturing

From design to service — every step in-house.

From R&D and roll design to manufacturing and automation, from installation to after-sales support, our own teams manage the entire life cycle of a production line.

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R&D and laboratory

In our own laboratories and R&D centre we carry out the physical and chemical tests required from raw material to finished product.

Measuring and testing are at the core of our approach to quality. In our laboratories and R&D centre we carry out the physical and chemical tests required from raw material intake to finished product, and feed the results back into our design and manufacturing processes.

We do not limit ourselves to standards: with our R&D and engineering team we develop the solutions that best fit each customer’s specific needs.

  • Physical and chemical tests from raw material to finished product
  • Customer-specific product and line development
  • Continuous improvement driven by field data
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Project and roll design

With our in-house roll design software we design the forming rolls for every tube, open and special-section profile ourselves.

Every line starts with the product you will make. Once your product range, material and capacity target are clear, our engineering team designs the line layout, forming rolls and tooling sets.

Our in-house roll design software makes it possible to produce every open profile and special-shaped section.

  • Line layout and project design
  • In-house roll tooling design software
  • Tooling sets and complete roll sets
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Manufacturing and assembly

We build the mechanical, electrical and hydraulic groups in our factory in Alaplı and assemble and test every line before shipment.

The mechanical groups of each line are manufactured in our factory in Alaplı, Zonguldak, and assembled together with the electrical and hydraulic groups. Every line is assembled and run at our factory before shipment.

  • Mechanical manufacturing and assembly under one roof
  • Factory assembly and trial run before shipment
  • Quality control at every stage
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Automation and hydraulics

The world’s leading automation and hydraulic brands come to life in our machines through state-of-the-art engineering.

The automation systems of our machines are built with world-renowned European products. The automatic roll adjustment system, PC-based graphical interfaces and PLC-controlled high-frequency welders let your line be set up faster and run with fewer operators.

  • Automatic roll adjustment system
  • PC-based, easy-to-use operator interfaces
  • European automation and hydraulic components
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Quality assurance

Our aim is always to achieve excellence: we add value for our customers with high-quality products and services.

We aim for excellence. We set ourselves high targets, support innovation and work as a team to reach them. Checks at every stage of design, manufacturing and assembly, together with factory tests before shipment, make sure your line produces at the targeted quality from day one.

  • Stage-by-stage quality control from design to shipment
  • Factory acceptance tests before shipment
  • 1-year full warranty including mechanics and automation
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Installation, commissioning and training

Our professional teams carry out assembly, start-up and testing; our engineers provide basic training at your plant.

Installation, commissioning and first production tests are carried out by our professional teams. Our engineers provide the basic training your operators and maintenance staff need, at your plant.

  • On-site installation anywhere in the world
  • Start-up and production tests
  • Operator and maintenance training
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After-sales and spare parts

Our well-trained technical team provides fast service and spare parts support.

Working with Birlik Makina means producing with high-quality machines anywhere in the world and getting fast service and spare parts from a well-trained technical team. We work for our customers’ success and never fall short on after-sales support.

  • Fast spare parts supply
  • Remote and on-site technical support
  • Modernisation and capacity upgrades
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Sustainable manufacturing

The solar power system on our factory roof generates our own energy.

We are aware of our responsibility towards the environment and the climate crisis. The solar power system on our factory roof generates our own energy, and we aim to save energy and natural resources.

  • Rooftop solar power system
  • Energy and resource efficiency
  • Clean factory, healthy workplace

All you need to do is ask.

We are not limited to standard sizes. For every industry that uses steel, let our R&D and engineering team design the line that fits you.